Tag Archives: rigid boxes

The Best Materials for Rigid Box Packaging 

Rigid boxes are great for shipping items to give them in a hard, durable package. While some items can be shipped in softer packaging, many prefer rigid containers. Rigid boxes are also known as “setup boxes” which means that they’re set up and ready to go. 

Being four times the thickness of paperboard and a paper exterior where designs are printed, this type of box is the way to go when you’re trying to have something that’s strong but aesthetic.  It is great to also give the allure of something high-end. For example, jewelry and electronics that arrive in this give an air of luxury, and there’s a reason why a lot of people will use this. You might wonder what the best type of material for rigid boxes is.  We’ll go over that here, and other aspects of it. 

The Main Materials 

Before we go into this, let’s go over the different materials typically used. 

They are: 

  • Chipboard 
  • Corrugated board 
  • Paperboard 
  • Foam cores for the interior 
  • Plastic sheeting for the interior 
  • Polystyrene foam for the interior 

Now, we’ll go over some of these, and why they stand out from the crowd. 

Chipboard Packaging 

Chipboard does use a variety of materials, but not all of them are great. A lot of them use a chipboard as this is best for custom boxes. They’re robust, and best under stress. 

Chipboard is made directly from recyclable paper, so it’s sustainable.  The paper gets layered and then pressed into thicker substances. This thickness varies, so it’s best for oddly-shaped items, stuff that’s fragile, and a whole lot of other things. 

When compared to corrugated types of packaging, it’s cheaper, and it weighs far less.  It also is recyclable too. 

Corrugated Cardboard 

Corrugated, or cardboard boxes, are usually the most basic of all basic packaging, and many brand managers try to avoid this if they’re going to be shipping out luxury items. 

Sometimes though, cheap items only require the basic minimum. If you have to ship something in an inexpensive manner, without having to worry about your brand image, then corrugated cardboard is going to be your friend. 


Paperboard is probably the worst for rigid boxes as they’re susceptible to water and flimsy. 

If you’re going to use paperboard, ensure that the items are small and weigh a little, and the paperboard is triple walled to offer the best protection. 

Most of the time, the options include chipboard, as this is the preferable option because it is strong and affordable. 

The Best Materials for the inside 

Now, we’ve talked about the outside, but what about the inside? 

Well the polystyrene types of materials are the best for the different items you’re going to be using this for.  Fine art, surfboards, and the like benefit from this. It also works well for protection of items that are fragile. 

For oddly-shaped items, polystyrene is great for offering a sturdy interior so that everything is supported. 

A forma core is another type of option for this.  it’s good if you have items inside that you want to keep firmly secured, as this is very good for the utmost protection. 

Finally, plastic sheeting is good for internal trays. Apple is one great example of this, and if you buy an iPhone, you’re going to get this. Plastic trays that are usually in those are a huge watermark in the industry, as it does bolster the look of the packaging and product within. 

Try these today, to see what type of product packaging you want to use.